Harris Ahamed, Developer in Theni, Tamil Nadu, India
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Harris Ahamed

Robotics and Automation Developer

Theni, Tamil Nadu, India

Toptal member since February 6, 2025

Bio

Harris is a robotics and automation specialist with a decade of experience. He is proficient in PLC and HMI systems from Siemens, AB, Mitsubishi, and Delta and skilled in various programming languages like structured text, Ladder, FBD, and CFC, as well as software solutions like CODESYS, TwinCAT, TIA, and GX Works. An expert in MySQL, MS SQL, and Python, Harris has experience with robots, including ABB, Yaskawa, Delta, and cobots like UR and Dobot. He will be a great addition to any team.

Portfolio

Ausweg Automation
PLC, Industrial Internet of Things (IIoT), CODESYS, Structured Text (STX)...
TEAL
Siemens PLC, PLC, CODESYS, TwinCAT PLC, Structured Text (STX), PLC Programming...

Experience

  • PLC Programming - 10 years
  • Delta PLC - 10 years
  • Siemens PLC - 8 years
  • CODESYS - 6 years
  • Structured Text (STX) - 6 years
  • Industrial Robots - 5 years
  • Mitsubishi PLC - 5 years
  • Cobots - 3 years

Preferred Environment

PLC Programming, CODESYS, Structured Text (STX), Siemens PLC, Delta PLC, Human-machine Interface (HMI)

The most amazing...

...thing I've done involved programming for major assembly lines with 250 devices in 22 lines.

Work Experience

Automation and Robotics Lead

2021 - 2024
Ausweg Automation
  • Managed all technical aspects from project inception to delivery.
  • Supervised a team of 10 members across diverse technical departments.
  • Participated in concept discussions, product selection, design acceptance plan (DAP), factory acceptance testing (FAT), and site acceptance testing (SAT) processes.
Technologies: PLC, Industrial Internet of Things (IIoT), CODESYS, Structured Text (STX), PLC Programming, Siemens PLC, Delta PLC, TwinCAT PLC, Human-machine Interface (HMI), Industrial Robots, Cobots

Senior Control Engineer

2018 - 2020
TEAL
  • Developed code for PLCs from major brands, including Siemens, Allen-Bradley, Mitsubishi, and Beckhoff.
  • Managed major assembly line projects comprising 22, 10, and 5. Handled standalone special purpose machines (SPMs).
  • Participated in concept discussions, developed standard operating procedures (SOPs), conducted FAT and SAT, and oversaw commissioning processes.
Technologies: Siemens PLC, PLC, CODESYS, TwinCAT PLC, Structured Text (STX), PLC Programming, Mitsubishi PLC, Human-machine Interface (HMI), Industrial Robots, Cobots

Experience

Doser Unit Assembly Line

The assembly of a Doser Unit, a crucial component of BS6 truck engines for pollution control, features 22 individual stations executed by manual operators and Cobot Systems. The project utilized Siemens PLC S7-1500 with Comfort HMI and Siemens RFID for traceability, complemented by Siemens, Festo, and IAI servo systems. Cognex and Keyence vision systems were used to enhance precision. Laser welding techniques were leveraged, integrating ABB robots for welding tasks and UR Cobots for handling child parts. Finally, laser marking systems were implemented alongside Atlas Copco nut runners for precision tightening and TOX press servo for calculated pressings.

Certifications

MAY 2015 - PRESENT

Certified Automation Engineer

Technocrat

Skills

Tools

Siemens PLC, TwinCAT PLC

Languages

Structured Text (STX)

Storage

Databases

Other

PLC Programming, Delta PLC, Human-machine Interface (HMI), Ladder Logic, CODESYS, Mitsubishi PLC, Industrial Robots, Cobots, Functional Block Diagram, Servo Systems, Vision System, PLC, Industrial Internet of Things (IIoT), SCADA, Variable Frequency Drive (VFD)

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