Parth Harbola, Developer in Paris, France
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Parth Harbola

Design Engineer and Developer

Paris, France

Toptal member since October 21, 2025

Bio

Parth is a design engineer who turns challenging requirements into manufacturable parts. With experience at CEAT and the CEA, he combines CAD tools such as NX, CATIA, SOLIDWORKS, Creo, and Onshape with FEA using Abaqus and Ansys, and Python-driven analysis. Parth has led mold and tooling, GD&T drawings, DFMEA, tolerance stacks, SPC, and automation. Comfortable with ECRs, TQM methodologies, and cross-team reviews, he delivers clean 3D models, test-backed iterations, and production-ready designs.

Portfolio

CEA
Python, Finite Element Analysis (FEA), Product Design, Product Development...
CEAT
Root-cause Analysis (RCA), Total Quality Management (TQM)...

Experience

  • CAD - 5 years
  • Total Quality Management (TQM) - 4 years
  • Design for Six Sigma (DFSS) - 4 years
  • Prototyping - 4 years
  • Design for Manufacture & Assembly (DFMA) - 4 years
  • Design Failure Mode and Effects Analysis (DFMEA) - 4 years
  • Finite Element Analysis (FEA) - 4 years
  • Python - 3 years

Preferred Environment

NX CAD, SOLIDWORKS, PTC Creo, AutoCAD, Abaqus, ANSYS, Python, MATLAB

The most amazing...

...thing I've done is transform CEA's DIC-validated fracture studies into manufacturable designs, using 500,000+ data points and achieving 25% faster tooling.

Work Experience

Research Intern

2025 - 2025
CEA
  • Investigated ductile fracture behavior in 316L stainless steel using Digital Image Correlation (DIC) on 10+ experimental tensile tests, extracting full-field displacement and strain fields to capture necking, localization, and crack initiation.
  • Achieved approximately 100% match between experimental strain maps and FEM predictions, validating elastoplastic material models and failure modes using DIC data.
  • Simulated 20+ ductile fracture test cases in Cast3M using isoparametric quadrilateral elements, large deformation kinematics, and user-defined material laws, ensuring mesh convergence and realistic crack propagation.
  • Developed a high-performance, modular Python toolchain to automate the generation of 200+ synthetic speckle image pairs across resolutions, subset sizes, and deformation states for virtual DIC validation.
  • Implemented subpixel rendering, backward mapping, pixel-wise quadrilateral interpolation, and Newton–Raphson solvers to generate kinematically correct deformed images without interpolation artifacts.
  • Created a machine-readable fracture dataset of 500,000+ data points combining experiments, simulations, and synthetic benchmarks for data-driven model calibration.
  • Designed and executed a complete uncertainty quantification (UQ) workflow using displacement error histograms, statistical analysis, and resolution sensitivity studies to evaluate DIC algorithm robustness.
  • Verified error distributions were unbiased and Gaussian, confirming the accuracy of the synthetic ground truth and supporting reliable fracture model validation for nuclear-grade materials.
Technologies: Python, Finite Element Analysis (FEA), Product Design, Product Development, Experimental Design, Experimental Research, Design of Experiments (DOE), Post-processing, Validation, Prototyping, Uncertainty Quantification, Statistical Analysis, Sensitivity Analysis

Mechanical Design Engineer | Product Design Engineer

2019 - 2023
CEAT
  • Designed and prototyped 30+ mechanical systems and tire testing rigs using Siemens NX, CATIA, and SOLIDWORKS, accelerating product validation by 40% through integrated CAD-CAE workflows and iterative design cycles.
  • Headed end-to-end product development using UG NX, applying GD&T and design for manufacturability (DFM) principles to deliver high-precision components optimized for production and assembly.
  • Performed structural static, dynamic, and fatigue simulations in Abaqus and Ansys to validate design intent under real-world load cases and support early design trade-offs and decision-making.
  • Applied FEA, tolerance stack-up, thermal design, and statistical tools, including DOE, to ensure reliable and robust product performance across environmental and usage conditions.
  • Executed DFMEA and fault tree analysis, along with design quality frameworks such as PDCA and customer requirement mapping, to systematically enhance product reliability and reduce failure risk.
  • Oversaw mold design and tooling development for 12+ tire components, collaborating with suppliers to meet tight tolerances and cut tooling lead time by 25%.
  • Integrated sensor-driven data acquisition into design validation loops, enhancing simulation–test correlation and reducing physical testing cycles by 30%.
  • Conducted user-centric market research, competitive benchmarking, and reverse engineering to inform product direction and ensure alignment with customer needs and industry trends.
  • Managed cross-functional design teams across product development phases, ensuring alignment between mechanical design, testing, and manufacturing for on-time, high-quality product delivery.
  • Collaborated with tooling and manufacturing teams to refine plastic and rubber component designs for injection molding and overmolding, ensuring dimensional accuracy, durability, and production feasibility.
Technologies: Root-cause Analysis (RCA), Total Quality Management (TQM), Design for Manufacture & Assembly (DFMA), Design Failure Mode and Effects Analysis (DFMEA), Vibration Analysis, Structural Engineering, Structural Design, Structural Analysis, Prototyping, Computer Automation Design (CAD), Finite Element Analysis (FEA), 8D Problem-solving, Global Project Management

Experience

Monitoring Ductile Fracture Using Full Field Measurement Technique to Build a Testing Database

At CEA's Laboratory of Dynamic Studies, I worked on a project aimed at building a high-fidelity material testing database for ductile fracture modeling in nuclear-grade steels. My work combined experiments, simulations, and synthetic data generation into one unified framework. I used DIC to analyze full-field strain and displacement in 316L stainless steel tensile tests and validated the results against FEM simulations in Cast3M.

To extend this experimentally validated framework, I developed a Python-based virtual lab to generate synthetic speckle images using isoparametric mapping, subpixel rendering, and Newton–Raphson solvers. These simulations were run on high-performance computing clusters, reducing computation time by 80% and generating 200+ virtual tests and 500,000 data points.

Ultimately, I developed a comprehensive uncertainty quantification pipeline to statistically evaluate DIC accuracy, verify Gaussian error behavior, and facilitate data-driven calibration of fracture models for nuclear safety applications.

Innovative Modular Trailer Design | Connection Optimization Using Inventive Engineering

At Wrocław University of Science and Technology, I designed a next-generation modular trailer architecture focused on structural integrity, aesthetics, and rapid assembly. The project applied inventive engineering principles, including TRIZ, Synectics, and the Kano Model, to identify and optimize the connection mechanism as the most critical component influencing load transfer and modularity.

Through comparative analysis of multiple joining strategies, including pins, brackets, interlocks, and flanges, I selected and refined a riveted bracket-based connection in SOLIDWORKS, achieving superior strength, manufacturability, and visual integration. TRIZ principles like segmentation, local quality, and universality guided design improvements that reduced stress concentrations and enhanced fatigue resistance. The final concept delivered a seamless internal bracket system with optimized load paths, minimal external hardware, and strong potential for scalable, customizable trailer configurations.

Numerical Simulation of Crack Propagation in a Steel Specimen Using XFEM in Abaqus

At Wrocław University of Science and Technology, I performed a detailed numerical study of crack propagation in 3D steel specimens using the extended finite element method (XFEM) in Abaqus. The goal was to capture complex fracture paths without the need for remeshing, enabling realistic simulation of crack initiation and growth under tensile loading.

I modeled nonlinear fracture behavior using principal stress failure criteria and dynamic enrichment functions, ensuring accurate representation of discontinuities. Structured hexahedral meshes (C3D8R) were generated with adaptive stabilization techniques to maintain numerical convergence at high strain levels. Displacement-controlled boundary conditions were applied to replicate tensile tests, allowing the extraction of stress intensity factors and the observation of crack-tip evolution.

Postprocessing through CAE visualization tools enabled monitoring of damage fields and full crack propagation using STATUSXFEM results. The complete workflow established a reliable framework for fracture analysis, supporting the design and validation of safety-critical steel components.

Design and Simulation of High-fidelity Microphone Systems for Compact Devices

At the Indian Institute of Technology, Kanpur, I designed and simulated advanced microphone systems optimized for compact consumer devices such as smartphones and wearables. The project focused on vibro-acoustic coupling between the diaphragm, enclosure, and surrounding air to enhance sound fidelity and noise isolation.

I modeled the complete microphone assembly in Siemens NX, followed by detailed meshing and structural setup in Abaqus for coupled acoustic-structural simulations. Using Actran, I performed time-domain frequency analyses to study wave propagation, pressure fields, and resonance behavior within the cavity. The design was optimized for acoustic sensitivity, damping, and cavity geometry to improve the signal-to-noise ratio and reduce distortion.

Simulation results were validated against experimental acoustic data, refining boundary conditions and material parameters to achieve accurate predictive models. The final design demonstrated strong potential for integration into early-stage prototyping workflows, supporting the development of miniaturized, high-performance microphone arrays for modern electronic devices.

Optimization of Vibro-acoustic Performance in Automotive Components Using Advanced FEM Simulation

At IIT Kanpur, I optimized the vibrational and acoustic performance of automotive components using advanced FEM and coupled simulations. I developed detailed Abaqus models with damping, material anisotropy, and complex load paths to capture dynamic behavior under realistic conditions. I also performed frequency response function (FRF) analyses to identify natural frequencies, mode shapes, and harmonic responses, and conducted vibro-acoustic simulations in Actran to study structural–fluid interactions and noise propagation.

Additionally, I achieved a 99% reduction in computation time through workflow optimization and reduced-order modeling. I also used MATLAB to generate 3D acoustic domains and boundary conditions aligned with experimental data, and automated the analysis pipeline using Python scripting for batch runs and post-processing.

Finally, I validated results against experimental vibration and acoustic measurements, refining mesh and damping models to improve predictive accuracy and support automotive NVH design optimization.

Advanced Numerical and Thermal Optimization of Solar Power Cells

At the University of Lille, I developed a finite element simulation framework to optimize the structural and thermal performance of solar power cell assemblies. The objective was to enhance energy efficiency, reliability, and sustainability through advanced numerical modeling. I defined geometric parameters of the support frame and discretized it using 2D planar elements to capture realistic boundary conditions for rooftop and freestanding setups. Uniform gravitational and wind loads were applied to assess deformation, strain, and Von Mises stress. Using a Python-based FEM implementation, I assembled stiffness matrices, solved for nodal displacements, and verified numerical stability through convergence analysis.

The results identified high-stress and deflection-sensitive regions, guiding material-efficient structural refinements. The simulation framework was validated against analytical solutions, ensuring accuracy and physical relevance.

This work contributed to designing lighter, more reliable solar panel structures aligned with green energy and sustainability goals.

Development of an Optimal Ribbed Tire Pattern for European Long-haul Commercial Vehicles

At the University of Lille, I designed and analyzed optimized ribbed tire tread patterns for European long-haul commercial vehicles to balance traction, stiffness, rolling resistance, and wear resistance. Three tread configurations were modeled using AutoCAD for 2D parametric design and Siemens NX for 3D geometry generation based on pitch segmentation, followed by export to Abaqus for simulation. Finite element analyses were conducted under realistic radial, lateral, and tangential loads using accurate rubber material models and encastre boundary conditions. Both hex and tetrahedral meshes were employed to ensure convergence and efficiency. Surface loads replicated tire–road interactions during straight-line driving, turning, and traction.

Simulation results revealed how groove geometry influenced stress distribution, deformation, and contact behavior. Among the three designs, the final configuration with lateral grooves and solid shoulders provided the optimal balance between grip, stiffness, and deformation control, demonstrating superior performance for long-haul vehicle applications.

Experimental Mechanics | Design of Hospital Mannequins

At the University of Lille, I led an experimental mechanics project to design anatomically accurate and mechanically realistic hospital mannequins for clinical training. The work combined numerical modeling, material testing, and data analysis to replicate human tissue response under clinical loading. I performed a literature review on pelvic biomechanics and soft tissue constitutive modeling, then designed simplified CAD geometries of target body regions. Using Abaqus, I simulated large deformations with hyperelastic material laws such as Yeoh and Mooney–Rivlin models to study nonlinear stress–strain behavior. Silicone specimens were fabricated through 3D-printed molds and tested under controlled tensile loading to observe strain-rate sensitivity and Mullins-type softening. Experimental data were processed in Python for curve fitting and model validation.

Results showed that silicone aligned closely with Yeoh model predictions, while human tissue data correlated better with Mooney–Rivlin behavior. The study proposed PVA and composite materials as next-step candidates better to capture anisotropic soft tissue behavior for improved mannequin realism.

Topology Optimization of Modern Buildings | Comparative Study of BESO and SIMP Methods

At the National Technical University of Athens, I conducted a comparative study on topology optimization methods for modern building structures using BESO and SIMP algorithms. The objective was to minimize compliance and optimize material layout under realistic load conditions. I defined 2D and 3D design domains with boundary constraints, applied live, dead, and wind loads following building design codes. I performed finite element analysis at each optimization step to evaluate displacement, stiffness, and stress distribution. Sensitivity analysis guided material redistribution, while adaptive mesh refinement improved accuracy in stress concentration regions. Iterative updates were applied based on volume fraction and penalization parameters to achieve convergence toward optimal designs. The final optimized topologies were visualized through stress and compliance plots, highlighting that BESO offered more discrete material boundaries. At the same time, SIMP provided smoother and more continuous layouts, enabling structural efficiency comparisons for practical architectural applications.

Education

2024 - 2025

Master's Degree in Mechanics of Materials

Wroclaw University of Science and Technology - Wroclaw, Poland

2023 - 2025

Master's Degree in Advanced Solid Mechanics

UCLouvain - Louvain, Belgium

2023 - 2025

Master's Degree in Mechanical Engineering

University of Lille - Lille, France

2024 - 2024

Master's Degree in Computational Mechanics

National Technical University of Athens - Athens, Greece

2015 - 2019

Bachelor's Degree in Mechanical Engineering

SRM Institute of Science and Technology - Chennai, India

Skills

Tools

CAD, MATLAB, NX CAD, SOLIDWORKS, AutoCAD, Slack, Microsoft Teams, Google Meet, Zoom

Paradigms

Agile Product Management, Design for Six Sigma (DFSS), Design Thinking, Mechanical Design, 8D Problem-solving

Languages

Python

Platforms

Windows

Storage

Data Validation

Other

Finite Element Analysis (FEA), Product Development, Product Design, Total Quality Management (TQM), Solid Mechanics, Mechanical Engineering, Experimental Design, Experimental Research, Design of Experiments (DOE), Validation, Root-cause Analysis (RCA), Design for Manufacture & Assembly (DFMA), Design Failure Mode and Effects Analysis (DFMEA), Computer Automation Design (CAD), Global Project Management, Statistical Analysis, Post-processing, Prototyping, Vibration Analysis, Structural Engineering, Structural Design, Structural Analysis, Uncertainty Quantification, Sensitivity Analysis, Digital Image Correlation, Fracture Mechanics, Simulations, Design, TRIZ, Critical Thinking, Complex Problem Solving, Innovation Engineering, Abaqus, Actran, Finite Element Method (FEM), Geometric Dimensioning & Tolerancing (GD&T), Tolerance Analysis, Data Processing, 3D Printing, Topology, Manufacturing, Materials Science, PTC Creo, ANSYS

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