
Parth Harbola
Verified Expert in Engineering
Design Engineer and Developer
Paris, France
Toptal member since October 21, 2025
Parth is a design engineer who turns challenging requirements into manufacturable parts. With experience at CEAT and the CEA, he combines CAD tools such as NX, CATIA, SOLIDWORKS, Creo, and Onshape with FEA using Abaqus and Ansys, and Python-driven analysis. Parth has led mold and tooling, GD&T drawings, DFMEA, tolerance stacks, SPC, and automation. Comfortable with ECRs, TQM methodologies, and cross-team reviews, he delivers clean 3D models, test-backed iterations, and production-ready designs.
Portfolio
Experience
- CAD - 5 years
- Total Quality Management (TQM) - 4 years
- Design for Six Sigma (DFSS) - 4 years
- Prototyping - 4 years
- Design for Manufacture & Assembly (DFMA) - 4 years
- Design Failure Mode and Effects Analysis (DFMEA) - 4 years
- Finite Element Analysis (FEA) - 4 years
- Python - 3 years
Preferred Environment
NX CAD, SOLIDWORKS, PTC Creo, AutoCAD, Abaqus, ANSYS, Python, MATLAB
The most amazing...
...thing I've done is transform CEA's DIC-validated fracture studies into manufacturable designs, using 500,000+ data points and achieving 25% faster tooling.
Work Experience
Research Intern
CEA
- Investigated ductile fracture behavior in 316L stainless steel using Digital Image Correlation (DIC) on 10+ experimental tensile tests, extracting full-field displacement and strain fields to capture necking, localization, and crack initiation.
- Achieved approximately 100% match between experimental strain maps and FEM predictions, validating elastoplastic material models and failure modes using DIC data.
- Simulated 20+ ductile fracture test cases in Cast3M using isoparametric quadrilateral elements, large deformation kinematics, and user-defined material laws, ensuring mesh convergence and realistic crack propagation.
- Developed a high-performance, modular Python toolchain to automate the generation of 200+ synthetic speckle image pairs across resolutions, subset sizes, and deformation states for virtual DIC validation.
- Implemented subpixel rendering, backward mapping, pixel-wise quadrilateral interpolation, and Newton–Raphson solvers to generate kinematically correct deformed images without interpolation artifacts.
- Created a machine-readable fracture dataset of 500,000+ data points combining experiments, simulations, and synthetic benchmarks for data-driven model calibration.
- Designed and executed a complete uncertainty quantification (UQ) workflow using displacement error histograms, statistical analysis, and resolution sensitivity studies to evaluate DIC algorithm robustness.
- Verified error distributions were unbiased and Gaussian, confirming the accuracy of the synthetic ground truth and supporting reliable fracture model validation for nuclear-grade materials.
Mechanical Design Engineer | Product Design Engineer
CEAT
- Designed and prototyped 30+ mechanical systems and tire testing rigs using Siemens NX, CATIA, and SOLIDWORKS, accelerating product validation by 40% through integrated CAD-CAE workflows and iterative design cycles.
- Headed end-to-end product development using UG NX, applying GD&T and design for manufacturability (DFM) principles to deliver high-precision components optimized for production and assembly.
- Performed structural static, dynamic, and fatigue simulations in Abaqus and Ansys to validate design intent under real-world load cases and support early design trade-offs and decision-making.
- Applied FEA, tolerance stack-up, thermal design, and statistical tools, including DOE, to ensure reliable and robust product performance across environmental and usage conditions.
- Executed DFMEA and fault tree analysis, along with design quality frameworks such as PDCA and customer requirement mapping, to systematically enhance product reliability and reduce failure risk.
- Oversaw mold design and tooling development for 12+ tire components, collaborating with suppliers to meet tight tolerances and cut tooling lead time by 25%.
- Integrated sensor-driven data acquisition into design validation loops, enhancing simulation–test correlation and reducing physical testing cycles by 30%.
- Conducted user-centric market research, competitive benchmarking, and reverse engineering to inform product direction and ensure alignment with customer needs and industry trends.
- Managed cross-functional design teams across product development phases, ensuring alignment between mechanical design, testing, and manufacturing for on-time, high-quality product delivery.
- Collaborated with tooling and manufacturing teams to refine plastic and rubber component designs for injection molding and overmolding, ensuring dimensional accuracy, durability, and production feasibility.
Experience
Monitoring Ductile Fracture Using Full Field Measurement Technique to Build a Testing Database
To extend this experimentally validated framework, I developed a Python-based virtual lab to generate synthetic speckle images using isoparametric mapping, subpixel rendering, and Newton–Raphson solvers. These simulations were run on high-performance computing clusters, reducing computation time by 80% and generating 200+ virtual tests and 500,000 data points.
Ultimately, I developed a comprehensive uncertainty quantification pipeline to statistically evaluate DIC accuracy, verify Gaussian error behavior, and facilitate data-driven calibration of fracture models for nuclear safety applications.
Innovative Modular Trailer Design | Connection Optimization Using Inventive Engineering
Through comparative analysis of multiple joining strategies, including pins, brackets, interlocks, and flanges, I selected and refined a riveted bracket-based connection in SOLIDWORKS, achieving superior strength, manufacturability, and visual integration. TRIZ principles like segmentation, local quality, and universality guided design improvements that reduced stress concentrations and enhanced fatigue resistance. The final concept delivered a seamless internal bracket system with optimized load paths, minimal external hardware, and strong potential for scalable, customizable trailer configurations.
Numerical Simulation of Crack Propagation in a Steel Specimen Using XFEM in Abaqus
I modeled nonlinear fracture behavior using principal stress failure criteria and dynamic enrichment functions, ensuring accurate representation of discontinuities. Structured hexahedral meshes (C3D8R) were generated with adaptive stabilization techniques to maintain numerical convergence at high strain levels. Displacement-controlled boundary conditions were applied to replicate tensile tests, allowing the extraction of stress intensity factors and the observation of crack-tip evolution.
Postprocessing through CAE visualization tools enabled monitoring of damage fields and full crack propagation using STATUSXFEM results. The complete workflow established a reliable framework for fracture analysis, supporting the design and validation of safety-critical steel components.
Design and Simulation of High-fidelity Microphone Systems for Compact Devices
I modeled the complete microphone assembly in Siemens NX, followed by detailed meshing and structural setup in Abaqus for coupled acoustic-structural simulations. Using Actran, I performed time-domain frequency analyses to study wave propagation, pressure fields, and resonance behavior within the cavity. The design was optimized for acoustic sensitivity, damping, and cavity geometry to improve the signal-to-noise ratio and reduce distortion.
Simulation results were validated against experimental acoustic data, refining boundary conditions and material parameters to achieve accurate predictive models. The final design demonstrated strong potential for integration into early-stage prototyping workflows, supporting the development of miniaturized, high-performance microphone arrays for modern electronic devices.
Optimization of Vibro-acoustic Performance in Automotive Components Using Advanced FEM Simulation
Additionally, I achieved a 99% reduction in computation time through workflow optimization and reduced-order modeling. I also used MATLAB to generate 3D acoustic domains and boundary conditions aligned with experimental data, and automated the analysis pipeline using Python scripting for batch runs and post-processing.
Finally, I validated results against experimental vibration and acoustic measurements, refining mesh and damping models to improve predictive accuracy and support automotive NVH design optimization.
Advanced Numerical and Thermal Optimization of Solar Power Cells
The results identified high-stress and deflection-sensitive regions, guiding material-efficient structural refinements. The simulation framework was validated against analytical solutions, ensuring accuracy and physical relevance.
This work contributed to designing lighter, more reliable solar panel structures aligned with green energy and sustainability goals.
Development of an Optimal Ribbed Tire Pattern for European Long-haul Commercial Vehicles
Simulation results revealed how groove geometry influenced stress distribution, deformation, and contact behavior. Among the three designs, the final configuration with lateral grooves and solid shoulders provided the optimal balance between grip, stiffness, and deformation control, demonstrating superior performance for long-haul vehicle applications.
Experimental Mechanics | Design of Hospital Mannequins
Results showed that silicone aligned closely with Yeoh model predictions, while human tissue data correlated better with Mooney–Rivlin behavior. The study proposed PVA and composite materials as next-step candidates better to capture anisotropic soft tissue behavior for improved mannequin realism.
Topology Optimization of Modern Buildings | Comparative Study of BESO and SIMP Methods
Education
Master's Degree in Mechanics of Materials
Wroclaw University of Science and Technology - Wroclaw, Poland
Master's Degree in Advanced Solid Mechanics
UCLouvain - Louvain, Belgium
Master's Degree in Mechanical Engineering
University of Lille - Lille, France
Master's Degree in Computational Mechanics
National Technical University of Athens - Athens, Greece
Bachelor's Degree in Mechanical Engineering
SRM Institute of Science and Technology - Chennai, India
Skills
Tools
CAD, MATLAB, NX CAD, SOLIDWORKS, AutoCAD, Slack, Microsoft Teams, Google Meet, Zoom
Paradigms
Agile Product Management, Design for Six Sigma (DFSS), Design Thinking, Mechanical Design, 8D Problem-solving
Languages
Python
Platforms
Windows
Storage
Data Validation
Other
Finite Element Analysis (FEA), Product Development, Product Design, Total Quality Management (TQM), Solid Mechanics, Mechanical Engineering, Experimental Design, Experimental Research, Design of Experiments (DOE), Validation, Root-cause Analysis (RCA), Design for Manufacture & Assembly (DFMA), Design Failure Mode and Effects Analysis (DFMEA), Computer Automation Design (CAD), Global Project Management, Statistical Analysis, Post-processing, Prototyping, Vibration Analysis, Structural Engineering, Structural Design, Structural Analysis, Uncertainty Quantification, Sensitivity Analysis, Digital Image Correlation, Fracture Mechanics, Simulations, Design, TRIZ, Critical Thinking, Complex Problem Solving, Innovation Engineering, Abaqus, Actran, Finite Element Method (FEM), Geometric Dimensioning & Tolerancing (GD&T), Tolerance Analysis, Data Processing, 3D Printing, Topology, Manufacturing, Materials Science, PTC Creo, ANSYS
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