Sunnykumar is available for hire
Hire SunnykumarSunnykumar Mistry
Verified Expert in Engineering
CAD Developer
Edmonton, AB, Canada
Toptal member since April 8, 2026
Bio
Sunny is an engineering change manager specializing in product lifecycle management (PLM) and bill of materials (BOM) transformations with experience across SAP PLM integrations and manufacturing process planning. He implements PLM workflows, Copilot, and Power Automate AI to streamline operations and improve efficiency. Focused on operational excellence, Sunny has led PLM deployments that reduced lead times by 25% while managing teams of eight.
Portfolio
Johnson Controls
SAP, Microsoft Copilot, Windchill PLM, Creo Parametric, Change Management, CAD...
Ignite Technical Resources
CAD, Creo Parametric, Aras PLM, Change Management...
FEV India Pvt. Ltd
Windchill PLM, CAD, Product Lifecycle Management (PLM)
Experience
- CAD - 15 years
- Change Management - 12 years
- Product Lifecycle Management (PLM) - 12 years
- Microsoft Office - 12 years
- Creo Parametric - 10 years
- Windchill PLM - 8 years
- CATIA - 5 years
- Microsoft Copilot - 2 years
Preferred Environment
Microsoft Copilot, Windchill PLM, Creo Parametric
The most amazing...
...deployment I've led is a manufacturing process planning tool that reduced lead times by 25%.
Work Experience
Engineering Change Manager
2025 - PRESENT
Johnson Controls
- Supported large-scale PLM implementation integration with SAP to enable governance, structured data release, and management.
- Collaborated with engineering, manufacturing, and quality teams to ensure a smooth transformation of PLM and SAP migration.
- Defined the engineering change management process from engineering through manufacturing.
- Contributed to PLM workflow enhancements and improvements to streamline change management processes.
- Implemented Copilot and Power Automate AI workflows to manage PLM data and engineering changes more efficiently.
- Managed a team of eight members, an engineering coordinator, and a PLM transformation engineer.
Technologies: SAP, Microsoft Copilot, Windchill PLM, Creo Parametric, Change Management, CAD, Product Lifecycle Management (PLM)
PLM Support Engineer
2023 - 2025
Ignite Technical Resources
- Conducted training sessions on PLM best practices for team members, enhancing their proficiency in managing eBOMs, mBOMs, and change processes.
- Spearheaded a collaborative initiative to establish standardized workflows, increasing team productivity.
- Implemented robust document control systems in PLM environments, ensuring 100% compliance with industry standards and audit requirements.
- Introduced automated workflows for CAD data and BOM updates, minimizing manual errors and enhancing documentation accuracy.
- Directed the end-to-end deployment of a manufacturing process planning (MPP) tool, facilitating seamless BOM transitions from eBOM to mBOM and reducing lead times by 25%.
- Acted as the primary point of contact for engineering change inquiries, resolving 95% of issues within defined SLAs and maintaining high customer satisfaction.
Technologies: CAD, Creo Parametric, Aras PLM, Change Management, Product Lifecycle Management (PLM), C#
Senior Engineer
2020 - 2023
FEV India Pvt. Ltd
- Collaborated with engineering, manufacturing, and quality teams to address technical constraints and optimize product performance.
- Mentored and guided cross-functional teams to improve engineering change management processes, resulting in a reduction in errors during production.
- Identified and resolved 90% of change management issues in PTC Windchill PLM, reducing engineering iteration and accelerating processes.
- Conducted root-cause analysis on recurring issues in change management, leading to the implementation of preventative measures.
- Championed continuous improvement initiatives, resulting in the adoption of best practices that enhanced cross-functional collaboration.
Technologies: Windchill PLM, CAD, Product Lifecycle Management (PLM)
Team Lead Associate
2019 - 2020
Tech Mahindra Ltd
- Collaborated across cross-functional teams towards in-depth discussions and formulated design change proposals to address challenges effectively.
- Drove change notice coordination and discussion of engineering changes with the assembly plant, planner, and quality team.
- Managed the engineering data release to manufacturing.
Technologies: CAD, Teamcenter, Change Management, Product Lifecycle Management (PLM)
Senior Engineer
2013 - 2019
Tata Technologies
- Gained expertise in Creo and Windchill PLM to review change notices for document quality in alignment with engineering drawings, specifications, and industry standards.
- Transited eBOM to mBOM to PLM Windchill, ensuring data integrity and assessing impact on manufacturing.
- Contributed actively to design reviews, providing constructive feedback and suggestions to improve product designs, usability, and manufacturability.
- Ensured that all designs complied with relevant industry standards, regulations, and safety requirements, maintaining a high level of quality and reliability in products.
Technologies: CAD, Teamcenter, Change Management, Product Lifecycle Management (PLM)
Experience
PLM Implementation
I developed a PLM tool to convert transition eBOMs to mBOMs and created a process plan incorporating all manufacturing details for ERP integration. I led cross-functional discussions to gather requirements, defined the end-to-end workflow, and linked engineering data to the mBOM along with all supporting documentation. I coordinated change management to transition engineering data into manufacturing and used AI code generation to develop C# configuration scripts for PLM customization, as well as AI-assisted training materials.
Education
2006 - 2010
Bachelor's Degree in Automobile Engineering
Sardar Patel University - Anand, India
Skills
Tools
CAD, Microsoft Copilot, Aras PLM, CATIA
Paradigms
Change Management
Platforms
Enovia PLM
Languages
C#
Other
Windchill PLM, Creo Parametric, Product Lifecycle Management (PLM), Microsoft Office, SAP, Prompt Engineering, Teamcenter, Manufacturing Project Management
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